Turbo replacement on VW Passat B5 1.8T

Engine & Drivetrain

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Summary

Guide on how to remove turbo from the 1.8T VW engine

Tips

Do not for get to drain antifreeze before removing cooling pipes from the turbo

Required tools

1. Wrenches 2. Hex keys 3. Screwdrivers

To get to the turbo detach all electrical connectors, disassemble air filter and remove its case


Unscrew 3 bolts holding exhaust pipe and detach it


Detach antifreeze and oil outlet pipes


Unscrew hex bolt holding metal pipe to the turbo


Unscrew hex bolts holding oil drain pipe on the bottom of the turbo


Unscrew hex bolt holding feed pipe to the block


Detach air pipes and connection hose from the turbo


Loosen ring clamp and pull an air pipe off the westgate actuator valve


Unscrew 3 bolts holding turbo to the exhaust manifold and remove it


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